Well it seems that more than just a little gunsmithing is needed. Before cleaning I was checking to determine what I could learn that might explain the inconsistent double action trigger feel. The first thing I found was that this revolver has significantly more cylinder end play than my Rugers. It's enough such that I think the head of the cartridge might occasionally bind on the frame.
The second thing I found caused me to stop investigating the inconsistent trigger. If you look closely at the photos taken before cleaning the weapon, you'll see a crack in the bottom of the forcing cone. I sent an e-mail to Charter Arms. We'll wait and see what kind of a reply I get.
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